Types Of Lift Trucks

Electric Motor Rider Trucks. Electric Motor Rider Trucks use industrial batteries and an electric. Below is a list of the six most common types of forklifts: Electric forklifts; IC forklifts; Order pickers; Reach trucks; High-capacity forklifts; Pallet jacks; Selecting the right forklift for your needs is essential to efficiency and productivity, which is why it is so important to understand the key differences in each class of forklifts. With breakthrough lift heights, capacities, visibility and energy savings, the Crown family of reach trucks can help you move and store materials efficiently. MonoLift Mast Reach Truck. Capacity: Up to 4500 lb. Lift Height: Up to 505 in. Explore RM/RMD Series.

There are many types of lifts. We define them below and explain what they do. Body lift: Body lifts place a spacer between the frame and body mounts. They are used to fit larger.

The right type of Forklift selection is very important a wrong selection of Forklift can hamper the smooth working e.g. if a forklift is to move in narrow ail then the size and maneuverability have to be taken into account.

Forklift selection criteria

  • Electric Motor Rider Trucks

These electric-powered lift trucks are generally designed for sit-down operation, but standing models are also available. One of the key features of this type of forklift is that they are counterbalanced — meaning that the battery also functions as a counterweight for stability.

Of course, because they are powered by an electric battery, they are much quieter and produce no emissions, making them ideal for indoor work. A three-wheel design is most common, but Hyster-Yale has a new, highly maneuverable 4-wheel model.

Class, I lift trucks are extremely versatile. One of their most useful features is their ability to roll right into the back of a tractor-trailer to grab pallets and move them to their next destination or into storage. Mariotti, the maker of some of the smallest forklifts on the market, has options that are ideal for tight spaces and unusual applications (need to get through a small doorway or into an elevator?) or weight-sensitive workspaces like an old factory. Though electric lifts sometimes carry a higher acquisition cost, you’ll save money on fuel and maintenance. Their weight capacity most commonly ranges from 3,000-8,000 lbs. (or 1,500-2,300 lbs. for Mariotti), although higher capacities are also available.

Class II: Electric Motor Narrow Aisle Trucks

Their size and maneuverability enable them to operate effectively in very narrow aisles, meaning they are a terrific solution when you are looking to get more racking space without expanding your existing warehouse footprint. More often than not these are standup units, but sit-down models are also available.

This class includes reaching trucks, in which the operator guides the fork to reach up and grab pallets, and order pickers, in which the operator platform can be raised and lowered to grab individual items when putting together an order. Generally, they are more targeted toward picking and putting away inventory.

Options include side-loaders and turret trucks. Comb lift manufactures a variety of extremely versatile side loaders. Weight capacity for Class II machines generally ranges from 3,000-5,000 lbs.

Class III: Electric Motor Hand Trucks or Hand/Rider Trucks

These electric hand trucks and pallet jacks only lift loads a few inches off the ground. Featuring tight maneuverability, they come in both rider and walk behind (“walkie”) models and are ideal for quickly unloading deliveries from tractor-trailers and moving loads to a staging area where they can then be handled by other machines.

These are hand-controlled lift trucks where the operator controls the machine using a steering tiller that has controls mounted on top. They are best for short runs and small warehouses. Weight capacities range up to about 8,000 lbs. Walk-behind stackers, both counterbalanced units and those with straddle legs fall into this category. Both of these stackers have the ability to lift to heights commonly found on forklifts.

Class IV: Internal Combustion Engine Trucks (Solid/Cushion Tires)

These are Sit-down forklifts designed for indoor use with solid, cushioned tires — powered by internal-combustion (IC) engines that run on diesel fuel or, more commonly, LP gas. They are considered ideal for moving pallets from the loading dock to storage and vice versa. Cushion-tired lifts tend to ride lower to the ground than pneumatic-tired forklifts, making this type of forklift well-suited to low-clearance situations.

Electric lifts are, of course, more common for indoor applications, but reasons for selecting an IC-powered forklift over an electric model for indoor use may include:

  • Lower acquisition cost
  • the Less downtime spent refueling/recharging
  • Impact on warehouse space (no battery-charging stations needed)

Weight capacity for Class IV forklift ranges from 3,000 to 15,500 lbs., but more powerful specialty models with capacities of up to 80,000 lbs. are also available.

Class V: Internal Combustion Engine Trucks (Pneumatic Tires)

Built primarily for outdoor use but also used indoors in large warehouses, they are very similar to Class IV in terms of chassis design and capabilities. They feature pneumatic tires, but can also be outfitted with “solid pneumatic” tires for work environments (lumberyards, etc.) where the risk of puncture may be greater.

They are available in the single wheel or dual back wheel configurations and may be powered by LP gas or CNG, diesel, or gasoline. Weight capacity may range from 3,000 to 55,000 lbs., meaning there are Class V forklifts well-suited to handling everything from single pallets to loaded 40-foot containers.

Class VI: Electric and Internal Combustion Engine Tractors

Often called a “tugger,” these versatile machines are most commonly used for pulling loads from Point A to Point B rather than lifting. Available in both electric and IC-powered models, they are great for a variety of applications.

2 Basic Types Of Lift Trucks Straddle And

One high-profile example can be seen at any airport — when you look out the window and see a rugged, low-slung tractor towing a train of luggage carts from the terminal to the plane’s storage compartment.

Class VII: Rough Terrain Forklift Trucks

Featuring big, tractor-style tires that provide plenty of traction to handle even the most challenging outdoor terrain, these rugged trucks are almost exclusively powered by diesel engines and used outdoors. Available in two-wheel or four-wheel drive, they may be equipped with a traditional straight mast or a telescoping mast to provide far greater reach.

They’re often used at lumberyards or at construction sites where crews need to lift building materials to high-elevation work sites. Operating them requires additional training because the load may be telescoping out rather than simply being lifted straight up and down. Weight capacity runs 6,000-12,000 lbs. or above.

When buying or renting a lift truck, there are lots of factors to consider about the different types of forklifts and their uses. The first thing to think about is whether you operate indoors or outdoors, as each environment has unique needs. The next thing to consider is any restrictions you have, such as aisle widths or clearance heights. Finally, you need to think of the weight and height capacity you need and choose the right model accordingly.

Though there are dozens of different kinds of forklifts and models, knowing the broad categories of each type of forklift and their applications can help you narrow down your options. This guide to the different kinds of forklifts and their uses can help you determine which lift truck you need to improve your operations.

Types Of Lift Trucks

1. Warehouse Forklifts

Warehouse forklift is a general term to describe common lift trucks used indoors. Though there are many different types of forklifts for warehouse settings, what they have in common is they’re all lift trucks designed for efficient, safe and healthy indoor use. To operate in the warehouse, forklifts need specific qualities that make them the best option possible for their application. Some of the ideal features to look for in a warehouse forklift include:

  • Clean energy: Warehouse forklifts must be powered by a clean energy source that doesn’t emit harmful fumes when operated indoors. With so many workers in confined spaces, it’s critical for health and safety standards that warehouse forklifts are powered by electrical energy sources, rather than diesel or gas-powered lifts.
  • Turning radius:Indoor forklifts also need to have a tight turning radius, allowing them to easily navigate the narrow spaces found in warehouses. Indoor forklifts have a small design, and some can even turn around in their own footprint, making them ideal for narrow aisles.
  • Lift capacity: In warehouses that stock and store a variety of goods, you need a forklift that has a larger weight capacity to be able to manage whatever goods you receive. Some warehouse forklifts have capacities up to 20,000 pounds, depending on the design. Always ensure you use a forklift than can comfortably handle your largest loads.

Despite the fact that all warehouses share a relatively common purpose, warehouse operators differ widely in what they need from their forklifts. That’s why a single warehouse operation may employ multiple different types of forklifts for various operational tasks. They may have some with lower reach and weight capacities, and others with taller reaches and larger weight capacities.

2. Electric Forklifts

Electric forklifts are warehouse forklifts powered by electricity from a battery rather than by diesel, gas or propane. They emit zero emissions, making them an eco-friendly choice for warehouses looking to meet specific sustainability goals. Because electric forklifts are battery powered, they are quieter than fuel-powered models. This reduced noise makes them ideally suited for the indoors where protecting worker hearing and improving communications is essential.

Electric forklifts can be either three-wheel or four-wheel machines, with the three-wheel configuration being more maneuverable than the four-wheel. Besides their indoor suitability, electric lift trucks are also capable of safely lifting, loading and unloading heavy loads with capacities ranging between 5,000 pounds and 20,000 pounds, depending on the model.

Holt of California is proud to offer the following brands of electric forklifts:

3. Counterbalance Forklifts

Counterbalance forklifts are considered the most common forklift in warehousing and manufacturing, and they’re usually the type that comes to mind when discussing different types of forklifts. Counterbalanced forklifts, also known as Class I forklifts according to OSHA, are electric-powered warehouse and industrial lift trucks that usually have a lower weight capacity between 3,000 pounds and 12,000 pounds. While OSHA defines this class as strictly electric, counterbalance forklifts also come in diesel- and propane-powered options.

Recognizable by their two front forks, counterbalance forklifts earn their name because the front load’s weight is balanced out by the equipment's weight in the rear. This offset ensures the forklift is able to maintain stability as it lifts loads to its capacity. While counterbalance forklifts are generally operated from a seated position, stand-up models do exist. The benefit of the stand-up option is that it’s more compact, making it more maneuverable. Because the operator is standing up, they can also benefit from improved visibility in all directions, potentially making the equipment safer to operate.

Counterbalance forklifts come in four-wheel and three-wheel models, with the three-wheel option being highly desirable in narrow warehouses due to its superior maneuverability. Three-wheel forklifts are generally recommended for indoor uses where there is smooth, even ground. They can also be used outdoors in building supply yards or other applications where there’s flat asphalt or concrete. Because three-wheel counterbalance forklifts are smaller, they generally have a smaller load capacity than their 4-wheeled counterparts. The typical load capacity for a three-wheel counterbalance forklift is around 5,000 pounds.

At Holt of California, you’ll find a range of counterbalance forklifts available, including Mitsubishi’s line of three- and four-wheel counterbalance forklifts in small and mid sizes.

4. Narrow Aisle Forklifts

Narrow aisle forklifts, also known to OSHA as Class II forklifts, are electric forklifts designed to be operated in narrow aisles and tight indoor spaces. Though they are compact, narrow aisle forklifts are also sturdy, safe and versatile in loading and lifting a variety of goods. Generally, warehouse operators and employees rely on narrow aisle forklifts for tasks like picking and stocking inventory.

Because of the superior maneuverability of narrow aisle forklifts, many busy, full and growing warehouses opt for this forklift type as their staple lift equipment. These forklifts are also a good investment if you plan on adding more racking and inventory over time. As warehouse space becomes a more precious commodity, warehouse managers need to use the most efficient tools at their disposal to increase productivity and reduce operating costs. Narrow aisle forklifts are one of the reliable solutions to achieve these goals.

Narrow aisle forklifts are smaller, simpler machines than larger industrial lift trucks. Their maintenance requirements are also lower, helping managers save money and preserve their investment. For warehouse managers wanting to save space and opt for the narrow aisle forklift, there are a few types of lift trucks for narrow aisles, including side loaders, cherry pickers — also known as order pickers — and reach trucks:

Side Loaders

Side loaders, also known as industrial side loaders, are a kind of indoor warehouse forklift typically used in manufacturing or wherever large, heavy items are being handled. Side loaders are operated from a side-facing compartment and move in a sideways fashion down the aisles with the operator facing the racks rather than down the aisle. As opposed to traditional forward-driving forklifts, side loaders save space by loading and unloading from the side without having to turn and face the rack in tight spaces.

Because side loaders run alongside racking systems, it makes them ideal as one of the best types of forklifts used in warehouses where long goods are being stores, such as timber or piping, which will only fit lengthwise down an aisle.

Side loaders come in two models: enclosed cabs and stand-up. Stand-up side loaders are commonly thought of as types of forklifts in warehouses, whereas enclosed cab side loaders are suitable for outdoor use. Some variations of side loaders have the ability to turn the wheels 90 degrees so the goods can be transported in any direction once out of the aisle. Depending on the model, some side loaders can obtain lifts of up to 30 feet.

Order Pickers

Not all types of industrial lift trucks have the strict duty of lifting materials or pallets. Certain types of lift trucks are designed to lift personnel. Order pickers, also known as cherry pickers, are types of forklifts used in construction, warehousing, installations and other applications to help technicians and workers reach up high. In warehouses, in particular, shelving racks can reach over 30 feet. When workers need to access inventory on the top shelves, they need a safe, controlled solution like order pickers to hand-pick goods safely.

Order pickers are typically electric-powered personnel lifts with a driver platform that extends upward. The benefit of this kind of forklift is that it allows the worker to lift up or retrieve only a few specific items at a time. Without an order picker lift truck, a warehouse worker would need to use a forklift to reach up and retrieve an entire load, such as a container, bring it down and then sort through it to find what they need. Order pickers save time by allowing a worker direct access to top-shelf goods. Because they’re meant for lifting to high shelves, order pickers are designed to fit in narrow aisles between shelving.

Order picker lift trucks from Holt of California come in various sizes and capacities — from small- to mid- to high-level reaches ranging from 9 feet to 30 feet with a load capacity up to 3,000 pounds.

Reach Trucks

Types

While standard types of forklifts have forks that lift up and down only, reach trucks have forks that extend forward and back. Reach truck applications are typically for larger warehouses where vertical space is optimized. In order to reach significant heights, you need a reach truck that fits in the narrow aisles and reaches far enough. A reach truck provides this ability safely. Thanks to its stabilizer legs, reach trucks are sturdy and keep their balance without a rear counterbalance weight.

The benefit of having forks that reach ahead is that operators can extend the forks into the racking and retrieve loads, rather than relying on forks extending from the operator compartment. Some reach trucks are designed for their forks to extend twice as far as a standard forklift, meaning you can load two pallets at once.

Many trusted manufacturers supply reach trucks for warehouses with high racking setups. Here are some of the brands of reach truck models available from Holt of California:

5. Walkie Stacker

A walkie stacker is a simpler lift truck where the operator walks behind the truck. Walkie stackers are designed for warehouses because they are compact and can be easily maneuvered down narrow aisles. Walkie stackers are equipped with a motor, meaning the operator can move them backward and forward with basic controls.

The operator positions the forks of the walkie directly under the load, and the motorized lift raises the load effortlessly. Walkies are often seen as more efficient alternatives to hand pallet trucks because they lift heavier loads than manual versions. Despite their motorized lift mechanism, walkies are generally reserved for smaller-capacity loads since they’re built on a small frame and small wheels.

Some models have front legs to help distribute the weight, while others have legs on either side to help stabilize the load. Some models have no operator platform, while others do. Certain advanced models even offer the ability to adjust the stabilizer legs to accommodate different load sizes and aisle widths.

Since walkies aren’t as complex as other fully motorized warehouse forklifts, they’re often seen as a great compromise between manual pallet jacks and standard forklifts, which can be a significant investment. Walkies give you the efficiency of motorized lift capabilities at an economical price. Holt of California supplies seven different models of walkie stacker lift trucks, ranging in load capacities from 2,200 pounds to 4,400 pounds.

6. Hand Pallet Trucks

Hand pallet trucks, also known as pallet jacks or pedestrian operated pallet trucks, are manual lift trucks. The truck has two front-facing forks and a rear handle. The operator positions the forks underneath the pallet, and using the hydraulic pump lever, they jack the pallet off the ground, readying it for transport.

As opposed to forklifts, which are for transporting and lifting loads to heights, a hand pallet truck or pallet jack is simply for handling material around the warehouse floor — such as from trailer to storage destination. Hand pallet trucks have a small spatial footprint, which makes them easy to maneuver in tight spaces. Despite being operated entirely manually, a person can easily glide a pallet jack carrying up to 5,000 pounds of goods.

There’s no training or certification required to operate a pallet jack, and it's often the most common lift truck found in any warehouse. It’s affordable, practical and can lift impressively strong loads given its small size. Because there are no motorized parts, hand pallet trucks are considered affordable to purchase, operate and maintain. Hand pallet trucks come in a variety of models with various features. While most are designed for indoor environments with flat, smooth surfaces, there are some built with all-terrain wheels to be used outdoors.

Hand pallet trucks available through Holt of California include the following brands:

7. Tow Trucks

Tow trucks are another type of industrial lift truck typically used in warehouse settings, especially in the automotive sector. Tow trucks are just as they sound — a front towing truck that hitches up to trailers and then tows the trailers around the warehouse. It’s common to see warehouses using tow trucks with multiple trailers towing behind carrying various goods around the facility. Operators drive the tow truck from a front control compartment with a two-way entrance, allowing them to get on and off from either side of the aisle.

Places To Lift My Truck

Tow trucks are best used in warehouses or facilities that handle itemized goods rather than pallets. This makes them ideal lift and transport trucks for manufacturing facilities as well as retail and e-commerce businesses that carry a range of different consumer goods. Another benefit of having tow trucks is that you can transport multiple loads at once, whereas traditional forklifts limit this efficiency. With long tow trains, you can maximize productivity and not be restricted by the type of load you need to transport.

Holt of California offers Jungheinrich tow trucks as well as tow trucks by Linde.

8. Rough Terrain Forklifts

When you're operating lift trucks on challenging, uneven outdoor terrain, you’ll need a forklift with heavy-duty tires designed for rugged conditions. Rough terrain forklifts are diesel-powered lift trucks meant to be operated outdoors on construction sites and in lumber and building supply yards. From wet roads to gravel to slippery mud, rough terrain forklifts are built for uneven surfaces and can easily withstand the elements.

When workers need to lift and move building materials safely, they need the lift power and reassurance of stability on rough terrain. Rough terrain forklift models come in two- and four-wheel drives. While most have straight arms, some have telescoping arms for more accurate and convenient reach and load capacities up to 12,000 pounds. Rough terrain forklifts are classified by OSHA as Class VII, meaning they require additional operator training certification. This is because when the model has a telescoping arm, there is more to know about how to safely operate the lift truck.

9. Telehandlers

Telehandlers are often considered their own category of equipment, however, they serve the same basic functions as many lift trucks. Telehandlers, or telescopic handlers, are reach forklifts used in agriculture, construction and other industrial capacities. They’re generally built on rugged tires that are ideal for outdoor environments with uneven terrain. The telescoping arm means that the mast extends and retracts from itself, giving it additional reach.

Typically considered to be aerial lifts or personnel lifts, telehandlers help workers achieve heights, and their forks can lift and hoist loads up to 12,000 pounds. As such, the telehandler is a versatile lift truck acting as a forklift, crane and work platform hybrid. Telehandlers also typically have reach capacities greater than forklifts, with some models reaching over 50 feet. This extensive reach capacity makes telehandlers ideal on construction sites with multi-story buildings.

Unlike other lift trucks, telehandlers have multiple steering options. Operators can change from front-wheel-drive when driving on the road to four-wheel-drive for better maneuverability. Telehandlers also offer crab steering mode, allowing the operator to shift loads sideways away from walls or declines.

Find Your Next Forklift at Holt of California

With such a range of different types of forklifts, it can be difficult to know which type you need for your application. From narrow aisle forklifts designed for indoor use to industrial forklifts that can withstand rugged outdoor conditions, there are various types of forklifts to meet your requirements.

When deciding on the right forklift for your business, contact a Holt of California product specialist to learn more about your capacity, height and power needs. Browse our new or used lift trucks for sale or rent, and contact us today with any questions.