16 Ton Forklift

HNF-160

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Rated load: 16,000 kgs

Load center: 900 mm

Operating weight: 24,000 kgs

Wheel base: 3,800 mm

1, using speed limit valve and pressure selector valve, reduce the hydraulic system impact, can lower the mast to the ground when engine flame out 2, adopt double pump confluence working hydraulic system, greatly reduce fuel consumption, energy consumption. Hydraulic system equipped with oil radiator and back pressure protection device, ensure the machine heat balance 3, adopt double turbine hydraulic torque converter, stepless speed change, single lever control for the speed changing, easier for operation.
4, widely used in airports, ports, docks, stations, warehouses and other big working intensity occasions for loading and unloading, stacking and short-distance transportation 5, front axle adopt heavy duty type driving axle, enlarge size of axle housing, hub and bearing, spiral bevel gear and wheel planetary wheel deceleration increasing twist, steel structure bridge shell support, increase the load capacity and service life.
6, No spokes plate type rim, increase the bearing capacity of hub.


How to repair the 16 Ton Forklift driving axle

The forklift's axle housing is firmly fixed on the forklift’s frame. As the driving axle and the frame are rigidly connected, the driving axle undertakes the most weight when forklift handling cargos, and when forklift working on uneven road or the unequilibrium of fork’s load ,driving axle will come to damages of bending, fracture, axle casing bearing hole wear and axle casing journal wear and so on.

The test and repair of Forklift driving axle housing’s bending

Test of the axle housing’s bending. Before testing, the first thing is to correct positive half axis and the flatness of the flat contact flange of the hub end, for eliminate the error of its round face runout. Then fixing the standard half-shaft on the driving axle housing, tightening bearing, testing the center of the left half axles and right half axles from housing’s inside to see whether bending or not. The difference between the two axes should less than 0.75mm.

driving axle housing should be corrected when it over limit. During testing, the deformation should not be greater than the original bending deformation, and should keep the correction pressure for a period of time, in order to make axle housing a certain plastic deformation. If the deformation is too big, bending deformation more than 2mm, the correction can be done after preheat, but the heating temperature is not allowed to exceed 700 ℃. It is better to avoid heating corrections for casted axle housing.


Parameter of 16 Ton Forklift

Item

Item details

Unit



HNF-150

HNF-160

Features

Rated Load

Q(t)

15

16

Load center

c(mm)

600

900

Wheelbase

y(mm)

3500

3500

Weight

Weight

kg

22000

25000

Chassis

Tyre Specs.:Front


12.00-24-18PR

12.00-24-18PR

Tyre Specs.:Rear


12.00-20-18PR

12.00-20-18PR

Tyres Qty,front/rear (X-drive wheels)


42

42

Wheel tread:Front

b10(mm)

2060

2060

Wheel tread:Rear

b11(mm)

2330

2330

Dimension

Mast/carriage tilt angle(front/rear)

Degree(°)

612

612

Mast height(fork lowering)

h1(mm)

3625

3625

Mast lifting height

h3(mm)

3500

3500

Max.lifting height

h4(mm)

5375

5375

Height to head guard (height to cab)

h6(mm)

3365

3365

Overall height(with forks)

l1(mm)

7640

7640

Fork front vertical surface to the rear end of the vehicle

l2(mm)

5840

5840

Overall width

b1/b2(mm)

2750

2750

Fork dimension

s/e(mm)

1800X180X90

1800X180X90

Fork carriage width

b3(mm)

2380

2380

Mast min ground clearance (with load)

m1(mm)

265

265

Wheelbase center min ground clearance(with load)

m2(mm)

325

325

Min.Turning radius

Wa(mm)

5800

5800

Travel speed (with load/without load)

km/h

26/30

26/30

Performance

Max.lifting speed (with load/without load)

mm/s

250/260

250/260

Max.Lowering speed (with load/without load)

mm/s

430/330

430/330

Traction

N

15000

15000

Gradeablity (with load/without load)

20/22

20/21

Driving brake


Hydraulic clamp disc

Hydraulic clamp disc


Engine brand/model

Optional one

Yuchai engine

Yuchai engine

Engine


YC6J175-T302
6.494L 129KW 2200rpm

YC6J175-T302
6.494L 129KW 2200rpm

Optional two

Dongfeng Cummins

Dongfeng Cummins


QSB6.7-C190
6.7L 142KW 2200rpm

QSB6.7-C190
6.7L 142KW 2200rpm

Cylinder No.

6

6

Others

Transmission gears(Front/rear)


21

21

Attachments working pressure

bar

160

160

Attachments using oil amount

l/min

60

60


Forklift Fork dimensions: Forklift forks, also known as tines or blades, are used to lift and carry loads. They are an integral part of the forklift and ensuring you are using the correct ones and that they are in good condition is essential to both the safety of personnel, but also the forklift and the load.

Contents

Forklift fork dimensions and specifications

  • Forklift blades: Horizontal part of the fork which lifts and supports the load
  • Tip: End of the blade that is inserted to the load
  • Shank: The vertical part of the fork
  • Heel: Part of the fork where the shank and blade meet
  • Hook: The hooks are the elements on the shank that support the forks on the forklift.
  • Pin lock (or locking pin, latch pin). Positioned on the top hook and used to position the forks on the forklift carriage. The forklift fork pin can be a latch or button (mushroom) type.
  • Taper: The difference in thickness between the tip and the heel. Tapers can begin at the heel or anywhere along the blade.

Production standards for all forks are based on common key- features:
Innovative and highly automated production process.

  • Prime quality steel offering good welding characteristics and strong resistance to wear.
  • Automated welding of upper and lower hooks with a robotic system, granting the better quality of the welding, quality repeatability, and higher process speed.
  • Complete heat treatment with hardening and tempering on the entire fork, providing the best quality and reliability characteristics.
Ton

Standard forklift dimensions

  • General: Fork correct dimensioning and conditions are essential for safe, cost-effective and damage-free pallet handling operations. Therefore, a regular fork inspection system should be put in place to ensure perfect operating conditions. Inspections, repairs or replacements shall be carried out as a pair.
  • Height difference in fork tips: Check a pair of forks mounted on the fork carrier to detect a difference in tip heights. If the difference in tip heights exceeds 3% of the blade length, the pair of forks shall be withdrawn from service.
  • Wear: Forks must be checked regularly to ensure the heel thickness is not less than 10% of the original thickness as per ISO 5057. If the fork thickness is less that 10%, the fork must be replaced or rerated.

Forklift fork inspection

  • Inspections: Forks in use shall be inspected at intervals of 12 months or less depending on the possible severe application, multi-shift operation and fork conditions. Regular inspections should be carried out by trained personnel. In case of detected damage, failures, deformations, etc. forks shall be withdrawn from service and not be returned to service unless satisfactorily repaired or rerated.
  • Cracks: Check visually inner heel and top and bottom hook areas to detect possible cracks. Apply non-destructive crack detection tests if necessary. If surface cracks are detected, forks should be withdrawn from service.
  • Straightness: Check the straightness of the upper face of the blade and the front face of the shank. If the deviation exceeds 0,5% of blade length or shank height, fork shall be withdrawn from service.
  • Angle: Check the fork upper face of the blade to load the face of the shank. If the fork has a deviation greater than 3 degrees from original specifications, fork shall be withdrawn from service
  • Locking devices: Check the fork positioning locking to ensure their normal operation and wear conditions. If any fault is found, fork shall be withdrawn from service.
  • Marking: Forks shall be marked with the nominal capacity and load center according to ISO 2330. If marking is not clearly legible, fork shall be withdrawn from service.
  • Hooks: Check the fork hooks for possible wear, damage and cracks. If the clearance between fork and fork carrier is visually excessive, forks shall be withdrawn from service.

Replacement forklift forks

30 Ton Forklift For Sale

Repairs and tests: Repairs should be decided or carried out by authorized, expert personnel only, in accordance with recommendations of fork manufacturer. Do not repair surface cracks or wear them by welding. In case of repairs requiring fork re-setting, forks should be subjected to an appropriate heat-treatment. Fork subjected to repairs different from repairs or replacements of the positioning lock and/or marking can only return to service after having passed a yield test as described in ISO 2330.

Forklift pre shift inspection

The best way to inspect forks is to use a fork caliper.

  • Determine the nominal thickness of “N” of the fork. Measurement has to be done on the fork shank using the caliper ruler.
  • Position the caliper at the end of the heel internal radius with the opening corresponding to the nominal dimension “N” (eg. for N 45 use 45 mm thickness), where the wear is higher.
  • If the fork enters the opening, it is mandatory to replace it. DANGER OF BREAKING. Furthermore, a 10% reduction in fork blade thickness results in a 20% reduction in operating capacity

Types of forklift forks

Following is a list of some of the special types of forklift forks, used for specific applications.

  • Pin Type & Bar Type: the forks have a guide and are attached to a shaft. Found on larger lift trucks and construction machines such as some telehandlers. Pin-Types can come with a lower hook
  • Drum handling forks: these forks have a section cut out of the side of the forks to enable a drum to be lifted
  • Coil handling forks: the inside edge of the forks are “chamfered” to provide a surface for the coil to sit on.
  • Explosion-proof: if the forklift is to be used in explosive environments then the forks are clad in stainless steel to prevent sparking. The stainless steel coating is typically 2mm thick
  • Forks for the food production industry: forklifts that are used in the food industry are typically clad in stainless steel as they are regularly washed down to maintain cleanliness.
  • Lumber forks: have a thin and wide blade for ease when inserting into loads

Lifting equipment

16 Ton Forklift Jobs

The lifting equipment on forklift trucks machines is characterized by robust and high-quality design and numerous options combined with excellent visibility. Forklift trucks can offer many different types of masts all of the clear view design. In combination with forks and/or attachments, it can provide the handling solution to meet your needs.

For even better handling, there are also a number of intelligent functions for forklift machines:

  • Pre-selected lifting height – the operator can simply find the right lifting height by means of 15 pre-selected lifting heights.
  • No chain slack – the chains are kept tensioned at all times, eliminating undesired movements of the forks or the attachment.
  • Vertical hold– the automatic tilt device ensures that the load is taken up and put down vertically to the loading surface.

Forklift Masts Types:

  • Single-stage mast forklift
  • 2 stage mast forklift
  • Quad mast forklift

What type of steel is used for forklift forks?

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What type of steel is used for forklift forks?

They are made of different types of steel. Sometimes HSLA A572-50 (high strength low alloyed) steel, 1045-1060 heat-treated material, T1 heat-treated steel, and others.

What are the forklift forks used for?

The forks on a forklift are used to make direct contact with a load for transport. They are attached to the forklift carriage and are designed to carry a load from the bottom. Forklift forks come in all shapes and sizes. There is a wide variety of fork types available for various applications.

What is a quad mast forklift?

4-Stage – A quad or four-stage mast is designed for very high stacking. Quad masts allow for a shorter collapsed height when compared to a three-stage with equivalent MFH (maximum fork height).

What are the Forklift dimensions?
What size forklift should I get for my warehouse?

It is often a question asked by business owners and operation managers. Forklift Dimensions can be tricky and unique to every application. Virtually every forklift dimension could potentially impact an operation, and create a safety hazard if not specified correctly and carefully.

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